Contact Us

Products

Complete Polystyrene Range for Every Industry

From standard materials to complex custom solutions, we supply the full spectrum of polystyrene products. Whether you’re working in construction, marine, packaging, or any industry in between, we have the materials and expertise to support your project.

Block Polystyrene

Large-format polystyrene blocks in multiple densities. Ideal for applications requiring bulk material, buoyancy, or custom cutting to size.
Available Densities: SL, M, H, VH grades plus specialty high-density options
Common Sizes: Custom cut to your specifications – no size limitations
Typical Applications:
  • Geofoam for civil engineering
  • Marine flotation and pontoons
  • Void fill and formwork
  • Bulk material for custom fabrication
  • Lightweight structural fill
Design Support: We help optimise geometry and dimensions for your specific application requirements.
Discuss Your Requirements

Sheet Polystyrene

Standard polystyrene sheets for insulation, construction, and packaging applications. Available in all density grades and thicknesses.
Available Densities: SL, M, H, VH grades
Standard Sizes: 1200 x 2400mm, 1200 x 3000mm, and custom sizes available
Standard Thicknesses: 10mm to 300mm (custom thicknesses available)
Typical Applications:
  • Under-slab insulation
  • Wall and roof insulation
  • External cladding (EIFS systems)
  • Protective packaging
  • Concrete void formers
  • Construction blockouts
Australian Standards: Manufactured to AS1366.3 with fire retardant grades available
Get a Quote

Custom Profile Cutting

Precision hot wire CNC cutting for 2D and 3D profiles. From simple shapes to complex architectural features, we cut to your exact specifications.
Cutting Capabilities:
  • Computer-controlled hot wire cutting
  • 2D and 3D profiles
  • Complex curves and angles
  • High precision tolerances
  • Minimal waste
Design Support Included: Provide us with drawings, sketches, or even just a concept – we’ll help develop the cutting files and advise on the best approach.
Typical Applications:
  • Architectural profiles and mouldings
  • Custom packaging inserts
  • Signage and 3D letters
  • Stage sets and props
  • Landscape features
  • Concrete formwork profiles
File Formats Accepted: CAD files, PDFs, sketches – we’ll work with what you have
Let's Talk About Your Design

Precision Machined Foam

Advanced CNC and robotic machining for complex 3D components. When hot wire cutting isn’t enough, we machine intricate shapes with tight tolerances.
Machining Capabilities:
  • 5-axis CNC routing
  • Robotic machining for large-scale work
  • Complex 3D geometries
  • Fine surface finishes
  • Precision tolerances
Full Design Service: We don’t just machine – we help you design it. Our team works with you from concept through to finished component, ensuring manufacturability and optimal results.
Typical Applications:
  • Moulds and patterns for manufacturing
  • Complex architectural elements
  • Prototypes and mock-ups
  • Custom packaging for high-value items
  • Specialty marine components
  • Film and theatre props with intricate detail
No File? No Problem: We can create CAD models from your sketches, photos, or descriptions.
Discuss Your Complex Project

High-Density & Specialty Foams

Need something beyond standard grades? We have access to specialty polystyrene foams including higher densities for precision machining, pattern making, structural applications, and specialized industrial uses.
 
Contact us to discuss your specific requirements.
Coming Soon

How Different Industries Use Our Products

Here’s how polystyrene solves real-world challenges across eight key industries.
How We Help: From residential homes to commercial developments, polystyrene is essential for insulation, void forming, and construction efficiency.
 
Common Applications:
  1. Under-slab insulation – Thermal break under concrete slabs
  2. Wall insulation – Insulation for external walls and cladding
  3. Concrete voids – Blockouts and void formers
 
Products Used: Sheets, Blocks, Custom Profile Cutting
How We Help: Lightweight, high-strength geofoam reduces ground pressure and solves complex engineering challenges in roads, bridges, and infrastructure.
 
Common Applications:
  1. Road fill – Lightweight embankment fill
  2. Bridge work – Geofoam behind retaining walls and abutments
  3. Pipe protection – Compressible fill around services
 
Products Used: Blocks (high-density geofoam grades)
How We Help: Protect your products in transit with custom-fit polystyrene packaging that cushions, insulates, and keeps goods secure.
 
Common Applications:
  1. Product protection – Custom inserts for fragile goods
  2. Cold storage boxes – Insulated shipping containers
  3. Corner guards – Protective packaging for transport
 
Products Used: Sheets, Custom Profile Cutting, Precision Machined Foam
How We Help: From prototyping to production tooling, polystyrene supports manufacturing processes with quick-turn solutions.
 
Common Applications:
  1. Prototypes – Quick mockups and testing models
  2. Work holders – Jigs and fixtures for assembly
  3. Casting patterns – Lost-foam moulds
 
Products Used: Blocks, Precision Machined Foam
How We Help: Polystyrene’s exceptional buoyancy and water resistance make it the go-to material for marine flotation and protection.
 
Common Applications:
  1. Floating docks – Pontoon flotation blocks
  2. Boat flotation – Internal buoyancy chambers
  3. Dock bumpers – Fender protection
 
Products Used: Blocks, Custom Profile Cutting
How We Help: Lightweight, easy to work with, and endlessly versatile – polystyrene brings creative visions to life for events, stages, and sets.
 
Common Applications:
  1. Event signage – 3D letters and logos
  2. Props and sets – Stage and film scenery
  3. Exhibition displays – Trade show features
 
Products Used: Custom Profile Cutting, Precision Machined Foam
How We Help: Create eye-catching dimensional signage and displays that are lightweight, durable, and ready to finish.
 
Common Applications:
  1. Shopfront letters – Cut dimensional signage
  2. Retail displays – Point-of-sale stands
  3. Architectural trim – Decorative columns and mouldings
 
Products Used: Sheets, Custom Profile Cutting, Precision Machined Foam
How We Help: Reduce load, improve drainage, and create features with lightweight polystyrene that won’t compact or degrade.
 
Common Applications:
  1. Planter fill – Lightweight soil replacement
  2. Retaining walls – Fill behind garden walls
  3. Garden features – Sculptural landscape elements
 
Products Used: Blocks, Sheets, Custom Profile Cutting

Not Sure What You Need?

Every project is different. Let’s talk about yours and we’ll help you find the right solution.
Discuss Your Project
Coming Soon